{"id":19524,"date":"2021-03-14T17:01:25","date_gmt":"2021-03-14T14:01:25","guid":{"rendered":"https:\/\/www.droplex.com\/rw\/?page_id=19524"},"modified":"2025-05-11T18:51:32","modified_gmt":"2025-05-11T15:51:32","slug":"open-gear-lubrication","status":"publish","type":"page","link":"https:\/\/www.droplex.com\/rw\/solutions\/specialty-lubricants\/open-gear-lubrication\/","title":{"rendered":"Open-Gear Lubrication"},"content":{"rendered":"\n

Comprehensive open-gear protection<\/strong><\/h2>\n\n\n\n

Outstanding open-gear protection<\/strong> starts long before the actual first revolution and accompanies the gear throughout its lifespan. <\/p>\n\n\n\n

To achieve this level of gear protection, we offer a five-step lubrication process<\/strong> i.e.<\/p>\n\n\n\n

A – Gear priming<\/strong> \u00bb B – Running-in<\/strong> \u00bb C – Operation<\/strong> \u00bb D – Gear Repair<\/strong> \u00bb Comprehensive gear service<\/strong><\/p>\n\n\n\n

<\/div><\/div><\/div>\n\n\n\n
\n
\n
\"Open-gear<\/figure>\n<\/div>\n\n\n\n
<\/div>\n<\/div>\n\n\n\n
\n
\n
Priming<\/span><\/strong><\/h5>\n\n\n\n

Priming lubricants<\/strong> protect the tooth flanks of your gears from damage during:
1. Long-term storage
2. Initial alignment of the gears.
Lubricants can be applied manually with a brush or spatula.<\/p>\n\n\n\n

Priming products:
<\/strong>– Kl\u00fcberplex AG 11-462<\/span>
– Grafloscon A-G 1 Ultra<\/span><\/p>\n<\/div>\n\n\n\n

\n
Running-in<\/span><\/strong><\/h5>\n\n\n\n

Running-in lubricants <\/strong>are applied to new gears or after repair lubrication to improve the:
1. Surface condition
2. Contact pattern and
3. Reduce the possibility of gear damage in subsequent stages.<\/p>\n\n\n\n

Running-in products:<\/strong>
– Kl\u00fcberfluid B-F 2 Ultra
– GRAFLOSCON B-SG 00 ULTRA<\/span><\/p>\n<\/div>\n<\/div>\n\n\n\n

\n
\n
Operation\/Service<\/span><\/strong><\/h5>\n\n\n\n

Operational lubricants <\/strong>provide excellent gear protection combined with:
1. Reduced consumption
2. Higher loading capacity
3. Reduced vibrations
4. Reduced tooth flank temperatures
5. Energy savings due to low friction values
6. Approvals by all major gear OEMs.<\/p>\n\n\n\n

Operation product: <\/strong>
– Kl\u00fcberfluid C-F 3 ultra<\/span><\/p>\n<\/div>\n\n\n\n

\n
Gear Repair<\/span><\/strong><\/h5>\n\n\n\n

Repair lubricants<\/strong> re-condition the tooth flank surface by:
1. Removing asperities & scratches
2. Removing scorings to improve the contact pattern.
3. Smoothening plastic deformation up to a certain level.<\/p>\n\n\n\n

Gear repair product: <\/strong>
– Kl\u00fcberfluid D-F 1 Ultra<\/span><\/p>\n<\/div>\n<\/div>\n\n\n\n

\n
\n

Specialized Girth Gear Services<\/span><\/strong><\/h3>\n\n\n\n
\"open-gear<\/figure>\n<\/div>\n<\/div>\n\n\n\n
\n
\n
Open-Gear Inspection<\/strong><\/h6>\n\n\n\n
    \n
  • Vibration measurements on the pinion bearings<\/li>\n\n\n\n
  • Tooth flank temperature readings<\/li>\n\n\n\n
  • Inspection of the pitch circle alignment<\/li>\n\n\n\n
  • Inspection of the automated spray lubrication system and the spray pattern<\/li>\n\n\n\n
  • Silicone rubber impressions of the tooth flank surfaces<\/li>\n\n\n\n
  • Visual inspection of the tooth flanks<\/li>\n\n\n\n
  • Assessment of the tooth flanks\u2019 condition & load distribution<\/li>\n<\/ul>\n<\/div>\n\n\n\n
    \n
    Reports & Recommendations<\/strong><\/h6>\n\n\n\n
      \n
    • Detailed reporting using inspection reports<\/li>\n\n\n\n
    • Photo documentation of the condition of tooth flank surfaces and the spray pattern<\/li>\n\n\n\n
    • Technical recommendations of corrections and improvements to prolong the gear life<\/li>\n\n\n\n
    • Gear damage and root cause analysis<\/li>\n\n\n\n
    • Optimization recommendations for your centralized lubrication system<\/li>\n\n\n\n
    • Reports are based on close cooperation with the OEM<\/li>\n<\/ul>\n<\/div>\n\n\n\n
      \n
      Repairs & Optimization<\/strong><\/h6>\n\n\n\n
        \n
      • Repair tooth flank damage with our unique Kl\u00fcberfluid D-F 1 Ultra and GRAFLOSCON D-SG 00 ULTRA gear repair lubricants<\/li>\n\n\n\n
      • Repairs, service and optimization of the central lubrication system, e.g. spray pattern, spray time and lubricant consumption.<\/li>\n\n\n\n
      • Mechanical tooth flank treatment if significant damage has occurred<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n

        <\/p>\n","protected":false},"excerpt":{"rendered":"

        Comprehensive open-gear protection Outstanding open-gear protection starts long before the actual first revolution and accompanies the gear throughout its lifespan. To achieve this level of gear protection, we offer a five-step lubrication process i.e. A – Gear priming \u00bb B – Running-in \u00bb C – Operation \u00bb D – Gear Repair \u00bb Comprehensive gear service […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":27834,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-19524","page","type-page","status-publish","hentry"],"yoast_head":"\nOpen Gear Lubricants & Services | Girth Gear Protection - Kenya, Uganda<\/title>\n<meta name=\"description\" content=\"Outstanding open gear lubrication solutions; 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